Intelligent Truck Scale And Unattended System

Mine measurement is a core link in material circulation. Traditional truck scales are prone to problems such as equipment aging, low efficiency, and weak management and control, which directly affect enterprise costs and safety. We launch the intelligent truck scale and unattended remote management and control system, which relies on the Internet of Things and AI technology to accurately address the pain points of mine measurement and create an "efficient, safe, and intelligent" new measurement ecosystem for enterprises.

I. Customer Case Background

A large-scale underground mining and mineral processing joint mining group has a daily ore processing capacity of 6,000 tons, mainly engaged in copper, sulfur, tungsten, and iron concentrates. With the advancement of intelligent mine construction, its original truck scale system has become a logistics bottleneck - the equipment is aging and the efficiency is low, so an appropriate measurement solution for its large-scale production is urgently needed. The intelligent truck scale system we customized according to its needs has successfully helped it achieve measurement upgrading.

II. Traditional Measurement Pain Points, Accurately Solved by Us

The measurement problems faced by this group are also common issues for many mining enterprises, and our system has formed a mature solution:

• Equipment aging? We provide durable upgrades: The customer's original truck scale has been in service for 20 years, and the weighing house has been used for 28 years, with frequent equipment failures and damaged sites. Our intelligent truck scale adopts a high-strength load-bearing platform, suitable for harsh mine working conditions, with a service life of more than 15 years; the supporting weighing house can be customized on demand to meet environmental protection and space requirements.

• Insufficient load-bearing capacity? Large-tonnage models meet the demand: The original 60-ton truck scale cannot carry heavy vehicles such as cement trucks, leading to long detours and increased costs. We provide customized models with a load capacity of 120 tons and above, suitable for various heavy vehicles to weigh nearby, directly reducing transportation time by 30% and lowering procurement costs.

• Safety risks? Functional zoning eliminates hidden dangers: The customer's site is narrow, and the mixed operation of hazardous chemical vehicles and ordinary vehicles poses high risks. We adopt the design of "dual weighing houses + physical isolation" to adapt to special hazardous chemical vehicles and ordinary material vehicles respectively. Combined with intelligent monitoring, the on-site safety management problems are completely solved.

• Inefficient management? Unattended realizes intelligent control: Traditional manual entry is prone to errors, and data cannot be managed remotely. Our unattended system realizes automatic license plate recognition, automatic data upload, and remote approval and statistics, completely replacing manual operations with a 100% anti-fraud rate.

III. Our Core Solution: Integrated Hardware + System

3.1 Customized Hardware Configuration

We provide customers with an integrated configuration of "equipment + site + central control": 120-ton high-strength truck scale (suitable for original site reconstruction), matched with AVS unattended module; newly-built functionally zoned weighing houses and quality inspection central control room, equipped with servers, high-definition spliced large screens and professional management software, realizing centralized control of two weighers and adapting to multi-scenario measurement needs in mines.

3.2 Humanized Site Design

Dual weighing houses are customized according to the type of goods: the ordinary weighing house undertakes conventional materials such as cement and lime, and the special weighing house for hazardous chemicals is suitable for special vehicles transporting sulfuric acid, hydrochloric acid, etc. This avoids safety risks from the perspective of site design and improves the driver experience and management efficiency.

IV. Unattended System: Make Measurement More Intelligent

4.1 Core Advantages of the System

The remote management and control system developed based on the actual business of mines adopts a stable and reliable C/S architecture, and the SQLServer database ensures data security, which can be seamlessly connected with enterprise ERP, MES and other systems. The core functions include: automatic vehicle recognition, intelligent weighing, centralized measurement, remote management and control, and anti-fraud early warning, realizing "business processization, data informatization, and on-site visualization".

4.2 Actual Application Effects for Customers

After the system was put into use, the customer's measurement process was fully optimized: managers create orders and assign vehicles online; drivers make appointments for weighing through Web terminals/WeChat applets, and can enter the site after submitting information and obtaining central control approval, with no manual intervention throughout the process, greatly improving the circulation efficiency.

After arriving at the site, the vehicle automatically completes two weighings and the connection between loading and unloading. The driver can leave after paying the weighing fee online and printing the documents. In case of emergencies, the driver can contact the central control room in real time through the voice and video terminal outside the weighing house. The system is fully digitalized, realizing real-time data synchronization and traceability, and completely solving the problems of "slowness, chaos and error" in traditional measurement.

Core values reflected in customer feedback:

• Efficiency improvement: Automatic weighing replaces manual entry, and the truck weighing time is reduced by 50%;

• Safety upgrade: Separation of people and vehicles, and zoning of goods significantly reduce on-site safety risks;

• Management optimization: Centralized remote control reduces the data error rate to 0 and comprehensively enhances anti-fraud capabilities;

• Significant benefits: Reduces 2 measurement staff, and creates an annual benefit of over 300,000 RMB after deducting operation and maintenance costs.

V. Choose Us: More Than a Truck Scale, But a Comprehensive Measurement Solution

We provide not only durable truck scale equipment, but also full-chain services including "hardware upgrade + system development + site planning + after-sales operation and maintenance". The equipment supports 24/7 uninterrupted operation, adapts to all-scenario weighing needs such as mine raw material procurement, product sales, and waste material disposal, and has been fully verified in large non-ferrous metal mines.

After cooperation, we will provide free operation training, regular inspection and maintenance, and quick fault response services to ensure the long-term stable operation of the equipment and accurate and reliable data, helping enterprises reduce costs and increase efficiency, and safeguard their economic interests and market reputation. Whether you need to upgrade old equipment or plan new projects, we can customize exclusive solutions for you.